Safety relay

PNOZ X

The original safety relay, and still the direct answer when one clearly bounded function needs evaluating. PNOZ X uses voltage-free electromechanical contacts with two-relay technology, applied on the principle of one relay per safety function.

Electromechanical contacts2-relay technologyOne relay per safety function22.5 to 90 mm housingsUniversal power supply
22.5–90 mmHousing sizes
2-relayContact technology
Voltage-freeContact type
Pilz PNOZ safety relay family including PNOZ X electromechanical devices
PNOZ XFamily range shown; device selected from the safety function
22.5–90 mmHousing size range
One per functionApplication principle
Plug-inSpring-loaded or screw terminals
UniversalPower supply flexibility
Why it is specified

PNOZ X selection rationale

The manufacturer lists reliability and sturdiness as the defining characteristics, alongside a wide product range and a strong price/performance ratio.

A device for every function

A wide range of product types for all safety functions, applied as one PNOZ X per safety function.

Fast commissioning

Plug-in terminals with spring-loaded or screw connections speed up the panel build.

Flexible supply

A universal power supply gives flexible application across installations with differing control voltages.

Proven and compact

Electromechanical, sturdy and compact, delivering maximum safety with low space requirement.

Applications

PNOZ X is used

The family covers the standard machine safety functions, and includes devices for specific tasks such as two-hand monitoring and muting.

Emergency stop and safety door monitoring on industrial machinery
Stop and guard

E-STOP and safety gates

One relay per function, evaluating a monitored stop command or a guard position with a defined reset behaviour.

ConfirmConfirm the function and contact requirement.
Pilz PNOZ X safety relay range
Two-hand control

Two-hand monitoring

The range includes two-hand monitors for machines where the operator must use both hands to initiate the hazardous movement.

ConfirmConfirm the two-hand type required.
Pilz PSENopt safety light curtain used with a muting relay
Muting

Material transport through a curtain

With the muting relay PMUT X1P and PSENopt devices, material can pass through the light curtain while operator access still raises a message to the control system.

ConfirmConfirm muting sensors and lamp monitoring.
Technical data

Selection parameters that matter

These are the characteristics that define the family. Contact configuration, timing and supply vary widely and belong to the selected order number.

frames the application principle plainly: use one PNOZ X per safety function.
Contact technologyVoltage-free, electromechanical contacts with 2-relay technology
Application principleOne PNOZ X per safety function
Housing sizesFrom 22.5 mm to 90 mm
ContactsNumber of contacts varies across the range
TerminalsPlug-in terminals with spring-loaded or screw connections
Power supplyUniversal power supply for flexible application
RangeA wide range of product types covering all safety functions
MutingThe muting relay PMUT X1P supports connection of up to four muting sensors and monitoring of muting lamps
Two-handTwo-hand monitors are available within the product range
One relay per function keeps each function clear, but the device count grows quickly. Where several functions interact or diagnostics are needed, myPNOZ or PNOZmulti 2 usually becomes easier to maintain.
Models

Device selection within the family

The family is broad by design. These are the axes along which a specific device is chosen.

Function

Monitored safety function

The primary selection axis — E-STOP, guard, two-hand, muting or another defined function.

Principle
One per function
Range
Wide
Size

22.5 to 90 mm

Housing width follows the contact count and the function, and drives the panel layout.

Minimum
22.5 mm
Maximum
90 mm
Terminals

Spring-loaded or screw

Plug-in terminals in either termination style, chosen by the panel build standard.

Type
Plug-in
Options
Spring / screw
Muting

PMUT X1P

The muting relay used with PSENopt devices for material transport through a protective field.

Sensors
Up to 4
Lamps
Monitored
Accessories

Terminals, expansion and output stage

The relay commands a stopping element, and that circuit is as much part of the specification as the relay itself.

Terminals

Plug-in terminal sets

Spring-loaded or screw connections, selected to match the panel build standard rather than the relay.

ConfirmConfirm the preferred termination standard.
Muting

PMUT X1P and muting sensors

Up to four muting sensors can be connected, with muting lamp monitoring, alongside PSENopt protective devices.

ConfirmConfirm muting arrangement and sensor count.
Output stage

Contactors and feedback loop

The relay drives the stopping element; feedback loop monitoring of the contactors forms part of the function.

ConfirmConfirm stopping element and feedback arrangement.
Before quotation

Application review

A safety relay is selected from the function, the input device and the stopping element — never from the device name alone.

Safety function

  • Which single function this relay will evaluate
  • Single or dual channel input, and cross-fault detection
  • Required performance or integrity level, if determined
  • Whether a special device such as a two-hand or muting relay is needed

Input devices

  • Type of input device and its contact or output arrangement
  • Whether devices are connected in series and the fault-detection effect
  • Cable lengths and connection method
  • Existing devices being retained

Outputs

  • Contact type, number of contacts and switching load
  • Stopping element — contactors, drive input, valve or brake
  • Whether feedback loop monitoring is required
  • Required stop category

Panel and replacement

  • Available panel width and terminal preference
  • Supply voltage available
  • Reset type and its position
  • If replacing an existing relay, the old part number and circuit
Related technologies

PNOZ X sits in the architecture

The relay is the evaluation stage for one function. As functions multiply and begin to interact, a modular or configurable device usually becomes the better architecture.

Guard switches and E-STOP devices
PSENopt with PMUT X1P for muting
PNOZsigma where panel width is tight
myPNOZ for several linked functions
PNOZmulti 2 when diagnostics are needed
Contactors with feedback loop
Safety door and emergency stop devices installed on production machinery