Guard Protection

Monitor the guard, and lock it when run-down demands it

A movable guard needs its position monitored, and sometimes needs to stay shut until the hazard has actually stopped. The decision between simple interlocking and guard locking follows from the machine run-down time, the risk of someone being trapped inside, and how often the guard is opened.

Position monitoring Coded, tamper-resistant sensing Process and personnel protection PSEN switches
PL eAvailable across families
7500 NPSENmlock locking force
IP67Available on selected devices
Pilz safety switches with guard locking including PSENmech, PSENslock, PSENmlock and PSENmgate
PSEN guard lockingRange shown; the device follows from the hazard and the guard
EN 60947-5-3Guard position monitoring
7500 NPSENmlock and PSENmgate
1000 / 2000 NPSENslock 2 variants
IP65–IP69Depending on device
By engineering problem

Safety technology selection by application

These families are grouped by the problem they solve rather than alphabetically. The first question is always whether the guard has to remain locked.

Coded sensing Pilz PSENcode coded non-contact safety switches for guard monitoring
Tamper resistance

PSENcode

Coded, non-contact switches for guard position and general position monitoring, where defeating the guard with a spare actuator must be made difficult.

  • Monitors guard position in accordance with EN 60947-5-3
  • Integrated evaluation with standard interfaces
  • Applications up to PL e
  • IP67 available
Best fitGuards with a realistic incentive to bypass, and washdown areas.
View product →
Magnetic Pilz PSENmag non-contact magnetic safety switches
Cost-optimised sensing

PSENmag

Non-contact magnetic switches for guard position and general position monitoring, where alignment tolerance matters more than coding.

  • Monitors guard position in accordance with EN 60947-5-3
  • Non-contact operation tolerates guard misalignment
  • Applications up to PL e
  • IP65 and IP67 versions available
Best fitGuards that move or settle slightly, where coding is not required.
View product →
Mechanical Pilz PSENmech mechanical safety switch for movable guards
Positive mechanical action

PSENmech

Mechanical safety switches tripped by the guard itself, bringing the hazardous movement to a standstill when the guard opens.

  • Safe monitoring of a movable guard
  • Mechanical actuation with a defined actuator
  • Applications up to PL e
  • IP65 available
Best fitConventional hinged and sliding guards with stable geometry.
View product →
Hinge Pilz PSENhinge safe hinge switch combining hinge and safety switch
Concealed at the pivot

PSENhinge

A complete solution combining a hinge and a safety switch in one component, so the monitoring point sits at the pivot rather than on the leading edge.

  • Hinge and safety switch supplied as one solution
  • Suitable for rotatable and hinged gates and flaps
  • Applications up to PL e
  • IP67 available
Best fitHinged guards and flaps where the switch should not be visible or reachable.
View product →
Process guarding Pilz PSENslock 2 electromagnetic safety locking device
Keep the process intact

PSENslock 2

Electromagnetic guard locking combined with safety gate monitoring, holding the guard shut to protect the process rather than to restrain a person.

  • Safety gate monitoring with process guarding
  • Safeguards swing gates, sliding gates, covers and flaps
  • Applications up to PL e; PL d variants also listed
  • Locking force variants including 1000 N and 2000 N
Best fitPreventing nuisance interruption where run-down is not the hazard.
View product →
Personnel protection Pilz PSENmlock safety locking device with safe interlocking and safe guard locking
Dangerous run-down

PSENmlock

Safe interlocking and safe guard locking in a single device, for machines where hazardous movement continues after the stop command.

  • Safe interlocking and safe guard locking in one product
  • For personnel protection as well as process protection, up to PL e
  • Safe guard locking through dual-channel control
  • 7500 N locking force; IP65, IP67 and IP69 versions listed
Best fitFlywheels, spindles and axes that coast after the stop command.
View product →
Gate system Pilz PSENmgate safety gate system with integrated control elements
Locking plus controls

PSENmgate

An integrated safety gate system that combines safe guard locking with compatible control elements in one product, saving separate mounting.

  • Safe guard locking combined with control elements
  • Two functions integrated within one system
  • Applications up to PL e
  • 7500 N locking force; IP65
Best fitAccess points needing locking and local operator commands together.
Gate operation Pilz PITgatebox pushbutton unit for safety gate operation
Local commands

PITgatebox

A pushbutton unit for operating safety gate switches and systems, with variants that integrate PITreader so permissions can be checked before the command is accepted.

  • Controls safety gate switches and systems
  • PITreader integration provides user authentication
  • User permissions checked via RFID transponder
  • Combines the request-to-enter command with the gate device
Best fitAccess points where the operator needs an unlock request at the gate.
View product →
Guard selection

Work through the guard, not the catalogue

Answer these in order. Locking requirement and the reason for locking are the two decisions that determine everything else.

Guard situationLocking required?Process or personnel?Coding requirementRecommended Safety route
Movement stops before the guard can be reachedNoStandardPSENmag or PSENmech
Guard could be defeated with a spare actuatorNoCodedPSENcode
Hinged gate or flap, switch should be concealedNoDevice dependentPSENhinge
Opening mid-cycle would spoil the processYesProcessDevice dependentPSENslock 2
Hazardous movement continues after the stopYesPersonnelDevice dependentPSENmlock
Locking plus local operator controls neededYesBothDevice dependentPSENmgate, or PSENmlock with PITgatebox
Only authorised staff may open the guardSituation dependentPITgatebox with PITreader
Escape release is a separate decision. Where a person can be inside the guarded area, a deliberate escape-release or trapped-person concept must be engineered alongside the locking device. Locking force alone does not address it.
Applications

Guard technology is applied

The same guard hardware behaves differently depending on run-down, access frequency and who is expected to open it.

Safety gates installed around production machinery in an industrial facility
Perimeter guarding

Cell access doors

Perimeter fencing with one or more access doors, each monitored and evaluated, with a reset that cannot be reached from inside the cell.

Typical routePSENcode or PSENmlock into a safety controller.
Diagram showing machine run-on time after a stop command, determining guard locking need
Run-down

Machines that coast

Where movement continues after the stop command, the guard must stay locked until standstill is confirmed rather than released on the command alone.

Typical routePSENmlock, often with standstill monitoring.
Maintenance technician working inside a machine after authorised guard access
Maintenance access

Authorised entry

Setup and maintenance access where only trained personnel should be able to unlock the guard, and where entry needs to be recorded.

Typical routePITgatebox with PITreader ahead of the gate device.
Before selection or quotation

Engineering prerequisites

Guard hardware is mechanical as well as electrical. Both sides have to be confirmed before a device can be proposed.

Hazard and run-down

  • Measured time for hazardous movement to stop after the command
  • Whether the guard can be reached before movement stops
  • Whether a person can be inside the guarded area
  • Whether locking protects the process, personnel, or both

Guard mechanics

  • Hinged, sliding, lift-off, cover or flap
  • Guard weight, movement and any sag or misalignment
  • Available mounting faces and actuator approach direction
  • Required locking force and holding arrangement

Electrical integration

  • Existing safety relay or controller and spare safe inputs
  • Whether devices will be connected in series, and the fault-detection effect
  • Connector type, cable length and diagnostics required
  • Target performance level or safety integrity level, if determined

Operation and environment

  • How often the guard is opened, and by whom
  • Whether authentication or operating-mode control is needed
  • Escape release and trapped-person arrangement
  • Washdown, dust, temperature and required IP rating
Related systems

A guard device is one element of the function

Guard monitoring produces a signal. Whether the machine actually reaches a safe state depends on the evaluation, the output stage and the reset arrangement being designed as one function.

Guard device into safe evaluation
PNOZ relay for bounded functions
PNOZmulti 2 for multiple guards
Standstill monitoring before release
PITgatebox for local commands
PITreader for authorised access
Guarded production cell with monitored safety gates
Modernising an existing machine?Retrofit routes across the complete safety portfolio, including what can justifiably remain in place, are set out inMachine Safety Retrofit & Modernisation.